Continuous Wide Washing Pag. 24

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Timetables

Working hours: 09.30 / 12.30 - 16.00 / 18.00 From Monday to Friday.

Processing technology

This processing technology, despite having the same purposes as the two previous systems dealt with
(washing in rope and largely discontinuous), uses a different method whose configuration includes:
a pre-wash and rinse tank (figure A);
a storage tank (fig. B);
an impregnation tank (fig. C);

a cooling tank (fig. D).

Execution of processing

The elements indicated above can be assembled differently depending on the type of washing
that you want to perform and according to the type of fabric to be washed, but the two main steps: group
pre-wash and rinse (fig. A) and the fabric storage unit (fig. B), are normally located
in each combination and often repeated several times in the course.
Let's see some examples of combination of steps that can constitute a machine:
tissue introducer, tissue impregnation pan, tissue storage tank, two
pre-wash and rinse tanks with folding device or reel at the outlet (fig. 1);
fabric introducer, pre-wash and rinse tank, storage tank, two pre-wash tanks
and rinsing, cooling tank, packer or reel at the outlet (fig. 2);
fabric introducer, impregnation tank, storage tank, pre-wash tank e
rinsing, storage tank, two pre-wash and rinse tanks, cooling tank,
folding machine or reel (fig. 3).

Processing

It is evident that the so-called pre-wash and rinse tanks, depending on the position they occupy
in the chain, they do real washing, where the counter-current water can reach a temperature
of about 40/50 ° C in relation to that assumed in the storage tank, which it can reach
98 ° C.
It is useful to know in more detail the process that takes place in the four groups listed above:
pre-wash and rinse tank (fig. A). The fabric, guided by cylinders (fig. A, point 2),
it passes under the nozzles (fig. A, 1) fed in countercurrent by the bath taken from the filter tank.
An excess part of the bath remains wedge-shaped between the fabric and the cylinder (fig. A, 2) and pushed by
the latter penetrates into the pieces during the advancement.
The other part of the excess bath not retained by the fabric is sent into the filter tank by a
conveyor (fig. A, 3).
Subsequently also the other side of the fabric is washed by other nozzles (fig. A, 4) with the same
previously indicated mode (fig. A, 5) and the excess bath pushed by
another conveyor (fig. A, 6) for another filter tank.
A series of controlled small conveyor cylinders (fig. A, 7) carries the piece between two squeezing cylinders
(fig. A, 8), then goes to the tank of the next treatment planned in sequence.
Fabric storage tank (fig. B). In this tank the fabric is subjected to the operation of
soaping with diluted bath with independent recirculation. It can work both in high bath and in
low bathroom. A series of coils (fig. B, 1) on the bottom of the tank heat the bath up to 98 ° C.
The cloth, coming from the previous tank of the machine, passes through the bathroom
a series of dragging and return cylinders (fig. B, 2) where it is soapy.
As it advances, the fabric is kept taut and stretched by a series of cylinders until
reaches the squeezer (fig. B, 3). Then it goes into the tank for the next scheduled treatment.
Fabric impregnation tank (fig. C). When provided, this tank is equipped with coils
bath heater (fig. C, 1) is inserted at the start of the machine.
The fabric, coming from the pallet, passes into the imbibition bath through a cylinder (fig. C, 2)
and, subsequently, above and below the conveyor cylinders (fig. C, 3) where it receives the jet of the
bath through two sprayers or nozzles (fig. C, 4),
then passes through a tensioner / expander (fig. C, 5) and a squeezer assembly (fig. C, 6) placed
outside the machine that conveys the fabric to the next machine in the process.
Fabric cooling tank (fig. D). It is placed at the end of the car and it is
built with a two or three cylinder padder (fig. D, 1) placed outside the machine body.

This section of the process can be used for normal cooling of the fabric
takes place through two water sprayers at room temperature but can also be used for addition
of any auxiliary products that the fabric may need. The other organs of the tank are the same
to those indicated for the impregnation tray (fig. C).
Given the different solutions that this machine allows, the pre-wash and rinse tank (fig.
A) which normally works in countercurrent, can exclude every single tank if it comes
used for independent treatments with different baths. Each tank is also equipped with a pump
of bath recirculation.

Execution of the Processing

In addition to the normal drawing-in operations of the machine, the purgator must be very careful
to the processing parameters, which differ according to the type of fabric to be treated, indicated by the box in
command: bath temperature, fabric speed, squeezer pressure, jet power
of sprayers and nozzles, opening and closing of the recycling tanks, introduction of detergent products
and auxiliaries, etc.

Most recurring defects

The speed of the machine must be set according to the fabrics to be washed and, in particular, according to the
type of glue present on the fabric. Polyvinyl alcohol, for example, requires a stay in
machine long enough to swell and detach from the fiber. If this does not happen or does
only partially, after drying at high temperature the defect will be permanent.

Services

After the sale of the machinery we also assist you in logistics and if desired by the customer we have technicians capable of reassembling and starting the machinery.

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