Continuous dyeing and cold storage Pag. 31

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General information on dry cleaning
Coloring is one of the most distinctive characteristics of a fabric, the manufacturing process that
gives color to a raw fabric is called dyeing.
Changing the color of the raw fabric by dyeing significantly increases the economic value
of the fabric, so much so that this process has been the object of great attention since ancient times.
The notable advances that have affected chemistry and technology since the end of the 19th century
have revolutionized dyeing processes, both in coloring materials and in technologies
and application methodologies. This transformation was also spurred by the introduction of
new artificial and synthetic fibers that have characteristics and behaviors very different from
natural fibers.
Let's now see the most important industrial piece dyeing processes, referring to the type
of dyed fiber and to the machine used.

Purpose of processing

They are systems that allow rapid variations of the color to be given to the fabric in production e
they are mainly used to dye large quantities of fabrics in the same color
cotton and its blends with artificial cellulosic fibers.
Continuous and storage dyes are carried out widely due to the difficulties in penetrating the
dye and to avoid dead folds or permanent beating.

Continuous Dyeing (Pad Steam)

This dyeing system has three main phases:
foularding with auxiliary products and cold coloring matter;
steaming at 102 ° C with wet steam, for a duration that is relative to the type of dye;
counter-current washing with auxiliary products.

Dyeing in Storage (Pad Batch)

Processing technology

This dyeing system has four main phases:
1. cold foularding with auxiliary products and coloring materials;
2. wrapping the fabric on a large roll and covering with a plastic sheet for
prevent access to air and avoid drying and surface oxidation of the roll;
3. storage in motion, with the roll turning on a special device for 8-24 hours a
depending on the type of dye used (direct dyes or reactive dyes);
4. washing with the addition of auxiliary products.

Execution of the Processing

The dyer must check the fabric for the presence of halos, stains,
spots of color that has not completely dissolved.

Most recurring defects

Color difference between head and tail or between the center of the piece and the selvedge.
In the Pad Steam system, stains due to concentrations of coloring products.
In the Pad Batch system, stains deriving from agglomerates of chemical products, due to impurities of
various nature present on the fabric.

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After the sale of the machinery we also assist you in logistics and if desired by the customer we have technicians capable of reassembling and starting the machinery.

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