Overflow Dyeing Page 32

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Mobile Phone : +393319020189

Timetables

Working hours: 09.30 / 12.30 - 16.00/18.00 From Monday to Friday.

Purpose of processing

Process suitable for delicate or knitted fabrics in natural or synthetic fibers (excluding polyester).
The fabric, sewn into rope, is transported by spontaneous fall together with the bathroom current,
with a very low bathroom ratio.
This dyeing system, which can take place under light pressure, reaching 108°C, replaces
the old reel system in an open tank, since it allows a considerable saving of water and, in
in some cases, even of coloring materials (for example in dyeing with direct dyes).
Details overflow under pressure – for dyeing delicate items or 100% polyester fabrics
or mixed with other cellulosic, synthetic fibres, etc. – reach 130°C.

The devices have 1 to 6 channels. The path described refers to a single channel.
The patch:
it is driven by an auxiliary circular reel controlled at variable speed (A, point 1);
passes through a piece guide comb (fig. A, 2) with a safety stop device through
a funnel (fig. A, 5)
is dragged together with the bath through a U-shaped tube (fig. A, 3),
reaches the relaxation chamber (fig. A, 4) where it floats in the bath without any tension and
via a spindle it continues on its path, of which they are adjustable (fabric speed from 10 to
200 meters per minute), the thrust of the circulation pump and the rotation speed of the reel
(fig. A, 1).
The mechanical action exerted on the tissue by the overflow (0.4 Bar) is lower than that caused by the jet
(1.5 Bar) and for this reason it is preferable for dyeing very delicate fabrics.

A reel controlled external to the machine (fig. A, 11) unloads the pieces into a special tank
perforated, equipped with wheels to move the pieces to subsequent processes.
The machine is equipped with:
heat exchanger (fig. A, 6), for heating the bathroom;
circulation pump (fig. A, 7) for the overflow tank, connected to a specific one
adjustable damper (fig. A, 8), to establish the flow rate of the bathroom.
A drain valve (fig. A, 9), on the bottom of the tank, allows the residual bath to escape.
An external barrel equipped with a special drain (fig. A, 10) feeds the dye bath and
auxiliary substances.

Execution of the work

Correct execution requires good knowledge of the machine and the right loading speed:
too high a speed causes tissue thickening and circulation difficulties
at the beginning of the dyeing process.
loading too slowly can cause excessive opening of the pieces, with overlaps
of the fabric and its incorrect distribution in the sliding channel.

Most recurring defects

Creases and creases, if the fabric does not open in the dyeing channel.
Other more obvious defects resulting from a machine stoppage during the dyeing phase, due to knots or breakages
of the fabric.
Disunitity of the dye.

Services

After the sale of the machinery, we also assist you in logistics and, if desired by the customer, we have technicians capable of reassembling and starting up the machinery.

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